Consolidated Provides MiniBulk Autoclave to World Leading Biotech Company Written by: Arthur Trapotsis Genzyme is a world leading biotech company that specializes in discovering and delivering transformative therapies for patients with rare and special unmet medical needs. Based in Cambridge, Mass., the biotech company underwent a major renovation at its Framingham facility in which one of the key components was the installation of a brand new autoclave. After […] Tweet Like Share
The Real Deal on How to Handle Red Bag Waste in Your Laboratory Written by: Arthur Trapotsis Red bag waste is a necessary evil in today’s bio-medical field. Every day, hospitals and universities alike confront the continual burden of how to handle, sterilize and properly dispose of this bio-hazardous waste — especially within a laboratory setting. However, despite this widespread challenge, there remains no universal guideline on how laboratories should properly handle […] Tweet Like Share
Prion Sterilization: Common Challenges Written by: Arthur Trapotsis Transmission of prion diseases through medical equipment remains an ever-present possibility in many laboratories and medical facilities around the world. As such, prion sterilization should not be taken lightly. Facilities that lack prion sterilization equipment and protocols for exposed or contaminated medical instruments not only put lab personnel at risk, but also endanger any future […] Tweet Like Share
70 Years of American Made Autoclaves Written by: Arthur Trapotsis Seventy years ago William A. Barnstead acquired Consolidated Machine Corporation with a focus on producing rolling door autoclaves and water stills for the U.S. Department of Defense. Barnstead, an entrepreneur and rugged individualist, worked diligently to create for his company a strong and lasting reputation as an innovator in the sterilizer and water still industry. […] Tweet Like Share
Biosafety Levels 1, 2, 3 & 4: What’s the Difference? Written by: Arthur Trapotsis Updated 11/3/22: Information about the biosafety level requirements for handling SAR-CoV-2 (COVID-19 coronavirus) can be found here. Safety is of the utmost importance in any laboratory setting, especially when working with autoclaving equipment. In order to ensure the safety of lab personnel, the environment and surrounding communities, the Centers for Disease Control and Prevention (CDC) […] Tweet Like Share
Laboratory Autoclave Steam Sterilization Cycles, Part 10: Immediate-Use (Flash) Sterilization Cycle Written by: Arthur Trapotsis There has been much debate around the antiquated term “flash” sterilization. The Association for Advancement of Medical Instrumentation (AAMI), the Joint Commission (JC), and the Food and Drug Administration (FDA) have all made a concerted effort to clarify the use of flash sterilization, which is now known as immediate-use steam sterilization (IUSS). The particular cycle is not intended for routine sterilization but rather when specific instruments are needed for an emergency procedure. Compared to traditional gravity or vacuum cycles, which are performed at 250°F (121°C), immediate-use cycles are performed at elevated temperatures of 270°F–275°F (132°C–135°C). As a result, immediate-use sterilization cycles are often shorter than gravity or vacuum cycles, which is where the “flash” in flash sterilization comes from. Read more → Tweet Like Share
Laboratory Autoclave Steam Sterilization Cycles, Part 9: Air Over-Pressure Cycle Written by: Arthur Trapotsis In the ninth installment of our Steam Sterilization Cycles Series, we explore Air Over–Pressure, another cycle used to sterilize a specific type of liquid load. An Air Over-Pressure Cycle is used to sterilize small liquid loads that are extremely sensitive to evaporation or boil-over in laboratory autoclaves. Typical applications for this cycle include pre-filled pipet tips, small pre-filled vials, loosely capped flasks, foil sealed glassware, or any partially vented containers where even small amounts of evaporation are not acceptable. Read more → Tweet Like Share
Bowie-Dick & Vacuum Leak Tests: Autoclave Sterilization Cycles Written by: Arthur Trapotsis The entire purpose of a laboratory or medical autoclave is to, quite simply, sterilize; however, without the proper conditions for sterility, an autoclave may fall short of its mission. Validation is an essential quality assurance measure designed to ensure that your autoclave operates exactly as intended. There are a number of different ways to validate […] Tweet Like Share
Why Our New Laboratory Sterilizer Took 4 Years to Develop Written by: Arthur Trapotsis January 5, 2014 I’ve been CEO of Consolidated Sterilizer Systems for 6 years now and one thing I’ve learned along the way is to appreciate and embrace customer feedback. Early on in my career I kept hearing conflicting information about the design of our sterilizer doors. I would hear comments like; “Why don’t you offer a vertical sliding door sterilizer?” and “We love your radial-arm, hinged door.” Believe it or not, these seemingly different sets of customers were saying the same thing—that they both had poor experiences with the existing vertical door laboratory sterilizers on the market. Despite this information, we waited. The truth was we knew that vertical door sterilizers were prone to more errors and maintenance than the traditional, “radial arm, hinged” door and we wanted nothing to do with it. Read more → Tweet Like Share
Steam Sterilization Cycles, Part 7: Product Lifecycle Testing in an Autoclave Written by: Arthur Trapotsis In our 7th installment of the Advanced Cycles Series, we explore automated product lifecycle testing in an autoclave. Repeated exposure to an autoclave chamber’s extreme temperature and pressure conditions allows Quality Control Specialists to sharply accelerate product aging and evaluate the lifecycle of a product. Typically, this process requires that an individual (e.g. technician, scientist, engineer, etc) spend countless hours in front of an autoclave. What if you could program the autoclave to run multiple sterilization cycles (over multiple hours or days) with the press of a single button? Read more → Tweet Like Share
12.10.25 Introducing SterilSteam Sampler, The Steam Condensate Sampler for AAMI ST108 Compliance → Released in 2023, AAMI/ANSI ST108 establishes water quality requirements for water used in the cleaning, rinsing, disinfection, and sterilization of reusable medical devices. In addition to these requirements, ST108 mandates quarterly testing of steam condensate quality to ensure incoming steam does not stain instruments or pose a risk to patient safety. To help healthcare facilities […]
11.6.25 AAMI ST108 & Critical Water for Autoclaves: What ASCs Need to Know → A major step forward in patient safety, ANSI/AAMI ST108 establishes new minimum water quality requirements for water used in the cleaning, rinsing, disinfection, and sterilization of reusable medical devices. Despite providing guidance on water quality management for sterile processing, ST108 has also created confusion, especially regarding test protocols, water treatment, and critical water requirements. In […]
10.20.25 What Is an Autoclave Machine Really Used for? [Applications, Costs & More] → Autoclave machines are mission-critical equipment in a variety of industries, from healthcare to biotech, ensuring equipment and materials are sterilized and safe for use. Whether you’re considering purchasing an autoclave for a new facility, replacing a broken one, or expanding your current sterilization capacity, understanding the ins and outs of autoclave technology is key to […]